Thermal Gap Fillers

Thermal Gap Fillers

A dispensable thermal gap filler for thick bond lines.

TGF Series Two-Component Thermal Gap Fillers

Zhenmorntek TGF Series two-component thermal gap fillers cure after mixing in equal proportions and offer excellent softness and long-term reliability.

Standard Products

Two-Component Thermal Gap Fillers TGF 01590 TGF 02070LD TGF 02530 TGF 03030 TGF 03530 TGF 04030 TGF 05050 Test Method
Basic Properties Before Curing
Color, Part A Yellow Green Blue White Blue White Pink Visual
Color, Part B White White White Blue White Blue White Visual
Mixed Viscosity (mPa·s) 160,000 160,000 180,000 180,000 200,000 220,000 220,000 ASTM D2196
Curing Properties
Mix Ratio 1:1 1:1 1:1 1:1 1:1 1:1 1:1 NA
Working Time @25 °C 2H 2H 2H 2H 2H 2H 2H ASTM D2196
Cure Time @25 °C 24H 24H 24H 24H 24H 24H 24H ASTM D2240
Cure Time @75 °C 30min 30min 30min 30min 30min 30min 30min ASTM D2240
Basic Properties After Curing
Density (g/cm³) 2.8 2.0 3.0 3.1 3.1 3.1 3.2 ASTM D792
Hardness (Shore 00) 50 50 50 50 50 50 50 ASTM D2240
Minimum Bond Line Thickness (µm) 50 50 50 100 100 100 125 ASTM D5470
Σ D3~D10(ppm) <100 <100 <100 <100 <100 <100 <100 ASTM F2466
Recommended Operating Temperature (°C) -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 NA
Thermal Properties
Thermal Conductivity (W/m·K) 1.5 2.0 2.5 3.0 3.5 4.0 5.0 ASTM D5470
Thermal Resistance (°C·in²/W)* 0.96 0.80 0.75 0.45 0.50 0.45 0.42 ASTM D5470
Electrical Properties / Flame Retardancy
Dielectric Strength (kV/mm) >10 >10 >10 >10 >10 >10 >10 ASTM D149
Volume Resistivity >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ ASTM D150
Relative Permittivity >5 >5 >5 >5 >5 >5 >5 ASTM D257
Flame Rating V-0 V-0 V-0 V-0 V-0 V-0 V-0 UL 94
Two-Component Thermal Gap Fillers TGF 06030 TGF 07030 TGF 08030 TGF 09020 TGF 10020 TGF 12570 TGF 15070 Test Method
Basic Properties Before Curing
Color, Part A Blue Blue Gray Dark Gray Dark Gray Light Green Red Visual
Color, Part B White White Blue Light Gray Light Gray Dark Green Yellow Visual
Mixed Viscosity (mPa·s) 210,000 240,000 260,000 280,000 300,000 340,000 380,000 ASTM D2196
Curing Properties
Mix Ratio 1:1 1:1 1:1 1:1 1:1 1:1 1:1 NA
Working Time @25 °C 2H 2H 2H 2H 2H 2H 2H ASTM D2196
Cure Time @25 °C 24H 24H 24H 24H 24H 24H 24H ASTM D2240
Cure Time @75 °C 30min 30min 30min 30min 30min 30min 30min ASTM D2240
Basic Properties After Curing
Density (g/cm³) 3.2 3.2 3.3 3.3 3.3 3.4 3.4 ASTM D792
Hardness (Shore 00) 50 50 50 50 60 60 60 ASTM D2240
Minimum Bond Line Thickness (µm) 125 125 150 150 150 200 250 ASTM D5470
Σ D3~D10(ppm) <100 <100 <100 <100 <100 <100 <100 ASTM F2466
Recommended Operating Temperature (°C) -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 NA
Thermal Properties
Thermal Conductivity (W/m·K) 6.0 7.0 8.0 9.0 10.0 12.5 15.0 ASTM D5470
Thermal Resistance (°C·in²/W)* 0.37 0.32 0.28 0.23 0.20 0.15 0.12 ASTM D5470
Electrical Properties / Flame Retardancy
Dielectric Strength (kV/mm) >10 >10 >10 >10 >10 >10 >10 ASTM D149
Volume Resistivity >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ ASTM D150
Relative Permittivity >5 >5 >5 >5 >5 >5 >5 ASTM D257
Flame Rating V-0 V-0 V-0 V-0 V-0 V-0 V-0 UL 94

Custom Development

Low Oil Bleed, Low Volatility Two-Component Thermal Gap Fillers
TGF 06030LV

Low Oil Bleed, Low Volatility Two-Component Thermal Gap Fillers

  • A low-oil-bleed, low-volatility formulation designed for demanding cleanliness and durability applications such as automotive radar
  • Efficient heat dissipation
  • Low viscosity and easy application, enabling precise control and efficient operation in large-scale production
Color Blue
Thermal Conductivity (W/m·K) 6.0
BLT(um) 40
Recommended Operating Temperature (°C) -50~+150
Flame Rating V-0

Storage and Use

  • Store at normal temperature and humidity
  • Shelf life: 6 months

Packaging

  • Syringe: 15 CC, 30 CC
  • Pail: 1 kg, 5 kg, 20 kg