Thermal Encapsulants and Potting Materials

Thermal Encapsulants and Potting Materials

Thermal conduction and potting in a single material.

TPE Series Thermal Encapsulants and Potting Materials

Zhenmorntek thermal encapsulants and potting materials combine excellent thermal performance with low stress after curing, and their outstanding flowability provides reliable thermal conduction and protection for complex potting cavities.

Standard Products

Thermal Encapsulants and Potting Materials TPE 01530 TPE 02020 TPE 03030 TPE 04050 TPE 05010 Test Method
Basic Properties Before Curing
Color, Part A White White White White White Visual
Color, Part B Blue Gray Blue Pink White Visual
Mixed Viscosity (mPa·s) 5,000 7,500 9,500 15,000 25,000 ASTM D2196
Curing Properties
Mix Ratio 1:1 1:1 1:1 1:1 1:1 NA
Working Time @25 °C 2H 2H 2H 2H 2H ASTM D2196
Cure Time @25 °C 24H 24H 24H 24H 24H ASTM D2240
Cure Time @75 °C 30min 30min 30min 30min 30min ASTM D2240
Basic Properties After Curing
Density (g/cm³) 2.2 2.8 3.0 3.2 3.5 ASTM D792
Hardness (Shore A) 50 50 35 35 35 ASTM D2240
Σ D3~D10(ppm) <500 <500 <250 <250 <250 ASTM F2466
Operating Temperature Range (°C) -50~+150 -50~+150 -50~+150 -50~+150 -50~+150 NA
Thermal / Electrical / Flame Retardancy
Thermal Conductivity (W/m·K) 1.5 2.0 3.0 4.0 5.0 ISO 22007-2
Dielectric Strength >10 >10 >10 >10 >10 ASTM D149
Volume Resistivity >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ >1.0×10¹³ ASTM D150
Relative Permittivity >5 >5 >5 >5 >5 ASTM D257
Flame Rating V-0 V-0 V-0 V-0 V-0 UL 94

Custom Development

Low-Volatility Thermal Encapsulants and Potting Materials
TPE 02510LV

Low-Volatility Thermal Encapsulants and Potting Materials

  • Ultra-low volatility, with total D3–D10 content below 100 ppm, eliminating siloxane contamination
  • Efficient thermal conduction, with outstanding performance that leaves heat nowhere to hide
  • Reliable protection combining moisture resistance, insulation and vibration damping for comprehensive protection of precision circuits
Color White
Thermal Conductivity (W/m·K) 2.5
Viscosity (cps) 10,000
Recommended Operating Temperature (°C) -50~+175
Flame Rating V-0
Oil- and Solvent-Resistant Thermal Encapsulants and Potting Materials
TPE 01510FS

Oil- and Solvent-Resistant Thermal Encapsulants and Potting Materials

  • Excellent chemical resistance: no swelling, softening or dissolving during long-term immersion in engine oil, gasoline or solvents
  • In-depth protection: a tough protective layer after curing that also provides vibration damping, moisture resistance and insulation
  • Efficient heat dissipation that keeps equipment running reliably in harsh environments
Color White
Thermal Conductivity (W/m·K) 1.5
Viscosity (cps) 10,000
Recommended Operating Temperature (°C) -50~+175
Flame Rating V-0

Storage and Use

  • Store at normal temperature and humidity
  • Shelf life: 6 months

Packaging

  • Syringe: 15 CC, 30 CC
  • Pail: 1 kg, 5 kg, 20 kg